Hydraulic Iron Worker for Efficient Multi-Process Metal Fabrication

Hydraulic Iron Worker for High-Volume Metal Fabrication

The hydraulic iron worker is a robust industrial machine engineered to perform multiple metal processing functions within a single compact system. Designed to handle high-tensile steel, mild steel, and angle iron, it performs with remarkable force and precision, reducing setup time and optimizing throughput.

Precision Hydraulic Punching for Metal Profiles

Equipped with a hydraulic-powered punching station, the iron worker can deliver up to 90 tons of punching force, suitable for round, oblong, or custom-shaped holes. The unit supports quick-change dies for versatile use and minimal downtime. Linear guides and backgauges ensure exact placement, ideal for structural steelwork, frame assembly, and panel processing.

Shearing Section for Clean Cuts in Steel Plates and Flats

The shearing station accommodates steel plates up to 20mm thick and flat bars up to 300mm wide. The adjustable blade clearance supports different material types without compromising cut quality. Thanks to hydraulic clamping, slippage is eliminated, which is especially critical for consistent batch production.

Angle Cutting and Section Shearing

Built-in angle shearing capability allows precise cutting of L-angle and T-sections up to 150x150x15mm. The angled blade system reduces distortion at the cut edge. A special section shearing toolset is available to process round and square bars, ensuring flexible workshop operations without the need for separate machines.

Notching System for Complex Cutouts and Fabrication Preps

The hydraulic iron worker integrates a rectangular notching station, useful for making corner reliefs, junction notches, and saddle joints. With a notching capacity of 60×90×10mm, it eliminates the need for manual grinding or milling, reducing labor and increasing overall accuracy.

Heavy-Duty Frame with Integrated Hydraulic System

Engineered with a monoblock welded steel frame, the machine minimizes vibration, extending tooling life. The hydraulic circuit features a high-flow pump and overload protection, ensuring continuous operation under demanding fabrication cycles.

Control System and Operator Safety

The foot pedal or dual-hand control interface ensures safe, hands-free operation. Integrated emergency stop, stroke adjustment, and hydraulic lockout features comply with CE/ISO safety standards. An optional CNC control upgrade is available for automated production lines.

Industries Benefiting from Hydraulic Iron Workers

Hydraulic iron workers are ideal for structural steel workshops, HVAC ducting facilities, agricultural machinery fabrication, and electrical cabinet manufacturing. Their multi-functionality replaces 4–5 standalone machines, streamlining layout and cutting capital cost.

FAQs：

What materials can a hydraulic iron worker process?
It is designed for mild steel, stainless steel, aluminum, and high-tensile alloys. It handles flat bars, angles, channels, and tubes with various profiles.

Is the iron worker suitable for custom fabrication jobs?
Yes, it supports custom die setups for punching, custom notching geometries, and multiple shearing blade types to adapt to diverse fabrication requirements.

How does the hydraulic system enhance productivity?
The hydraulic system delivers consistent pressure, allowing simultaneous operations (e.g., punching and shearing) on dual-station units, minimizing cycle time.

Can the hydraulic iron worker be used in automated lines?
Yes. With optional CNC control modules and automated feeders, it can be integrated into automated steel fabrication lines for scalable production.

What maintenance is required for a hydraulic iron worker?
Regular checks of hydraulic fluid, blade sharpness, die wear, and lubrication systems ensure consistent operation. Preventive maintenance every 500–800 hours is recommended.

Looking for a reliable Hydraulic Iron Worker? Contact us today to explore our extensive range of Precision Lathe Reliable Pergormance and find the perfect solution for your production needs.

Phone: +86-13905278551

E-mail: jeff@jscmachinery.com

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