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Views: 1 Author: JSC Publish Time: 2025-11-07 Origin: Site
Industrial gears are critical components in machinery ranging from automotive transmissions to heavy-duty industrial equipment. The dimensional accuracy of gear teeth, bore alignment, and surface finish directly impacts performance, noise, and operational lifespan. The Drilling & Milling Machine designed for industrial gear production provides multi-axis control, high-speed precision, and rigid construction to meet these stringent requirements. It enables manufacturers to produce gears in steel, alloy, or hardened metals with exact tolerances and consistent quality.
Gear manufacturing requires extremely accurate milling of tooth profiles and precise bore drilling. The machine’s CNC-controlled multi-axis system allows simultaneous X, Y, and Z axis movement, enabling accurate gear tooth contouring and drilling operations without repositioning the workpiece.
Operators can program precise tooth profiles, depth, and bore alignment for spur, helical, or bevel gears. The automatic tool changer accommodates specialized cutters, end mills, and reamers for each operation, significantly reducing setup time and manual intervention. This ensures repeatable quality across high-volume gear production runs.
A high-speed spindle is essential for clean gear cutting and smooth surfaces. Capable of speeds up to 10,000 RPM, it maintains stable motion under high cutting forces. Precision ball screw feed systems provide controlled feed rates with minimal backlash, essential for maintaining gear tooth geometry and alignment.
Variable spindle speed and feed control allow operators to optimize cutting for different materials, from low-carbon steel to hardened alloy steel, reducing tool wear while improving surface finish and tolerances.
Gears require micron-level tolerances, making machine stability paramount. This Drilling & Milling Machine uses a cast iron frame reinforced with cross-bracing to reduce deflection. Finite element analysis (FEA) was applied to optimize load distribution and minimize vibration during high-speed milling of hardened metals.
Anti-resonance damping systems prevent chatter during heavy cuts, ensuring precise tooth profiles and concentric bore holes. This rigid design also prolongs machine longevity, enabling reliable operation in high-volume gear production environments.
Automation is critical in modern gear manufacturing. The machine supports full CNC programming, enabling precise sequences of drilling, milling, and countersinking operations. Multiple gear programs can be stored, allowing rapid changeovers for different gear sizes or types.
The automatic tool changer ensures seamless transitions between gear cutters, drills, and reamers, eliminating manual tool replacement and reducing cycle time. Operators can perform multi-step machining in a single setup, improving productivity and quality consistency.
Gear cutting generates significant heat, particularly in hardened metals. The integrated coolant system directs fluid to the cutting zone, reducing thermal expansion and maintaining dimensional accuracy.
Advanced chip management systems efficiently remove swarf from complex gear profiles, preventing tool damage and maintaining surface quality. Consistent coolant flow and clean machining environments ensure precise tooth profiles and high-quality surface finishes for gears.
This machine is widely used for:
Automotive gears: Transmission gears, differentials, and steering components.
Heavy machinery: Industrial gearbox gears, conveyor systems, and power transmission units.
Precision instruments: Small high-precision gears used in robotics and instrumentation.
Custom gear production: Low-volume, high-value gears requiring complex machining in steel and alloys.
Its combination of multi-axis control, CNC programming, and robust design enables manufacturers to achieve high throughput while maintaining exact tolerances and surface quality.
Critical components are made from corrosion-resistant and wear-resistant materials. Modular design allows for quick maintenance and reduced downtime.
Safety features include enclosed machining zones, overload protection, and automatic spindle shutdown to protect operators. Real-time monitoring of spindle load, feed rates, and tool wear provides early warnings, ensuring both safety and precision.
The Drilling & Milling Machine for industrial gear manufacturing delivers multi-axis precision, automated tooling, and robust construction, ensuring high-quality gears with tight tolerances. Its combination of rigidity, CNC control, and advanced spindle technology enables manufacturers to meet demanding production requirements efficiently.
Contact us today to explore how this machine can improve your gear production workflow, increase precision, and reduce cycle times.
Q1: Can this machine handle hardened steel gears?
A: Yes, it is designed for high-speed milling of hardened steels with precise tooth profile control.
Q2: How precise are the bore holes for gears?
A: Tolerances can be maintained within ±0.01 mm, suitable for high-performance industrial applications.
Q3: Can multiple gears be machined in one setup?
A: Yes, multi-axis CNC programming allows sequential operations without repositioning the workpiece.
Q4: Does it support different gear types?
A: Yes, spur, helical, bevel, and custom gear profiles are supported with programmatic tool paths.
Q5: What is the maximum gear size?
A: Dependent on table configuration; typically up to 800 mm diameter for industrial gears.
Looking for a reliable Drilling & Milling Machine? Contact us today to explore our extensive range of Precision Lathe Reliable Pergormance and find the perfect solution for your production needs.
Phone: +86-13905278551
E-mail: jeff@jscmachinery.com
WhatsApp：+86-13905278551
